AFTER
years in the automotive wilderness, largely exiled to the smoky
borders of truck stops, diesel is coming home.
North Americans may not recognize its freshly scrubbed face.
A 19th-century invention by
Rudolf Diesel, the diesel engine has always been known for outstanding fuel
efficiency, with better
mileage (by 25 percent to 40 percent) than gasoline. But the kerosenelike
fuel and the engines that burn it were dirty, noisy,
dawdling and even deadly, linked to increased risk of cancer and respiratory
disease.
That has all changed, in part
because of cleaner-burning fuel — its 2006 rollout had been mandated in
2000 by the
Clinton administration — that has 97 percent less of the sulfur responsible
for diesel engines’ sooty particulates.
The low-sulfur fuel, hailed by
the Environmental Protection Agency as a historic advance, has opened the
door to sophisticated
emissions controls that let diesel engines meet the strict pollution standards
of California. Those rules, the world’s most stringent
by far, require 2009-model diesels to be as green as gasoline or even hybrid
models.
In the meantime, advances like
turbocharging and high-pressure fuel injection have transformed diesel cars
from soot-belching
slowpokes with a telltale clickety-clack sound to smooth, tidy and powerful
machines that many Americans would have a hard time
distinguishing from gasoline models.
With technical and environmental
hurdles overcome — and facing tougher mileage standards that call for a 35
m.p.g. average by 2020 automakers are rushing in with clean-diesel
cars.
Two sets of emissions rules —
a very strict set for California and four other states, another for the remaining
45 states
— had kept most diesel cars out of the United States until now. In contrast,
fuel-sipping diesels were embraced in Europe, where
they account for half of passenger car sales.
But starting with the 2009 model
year, several automakers have developed diesels clean enough to pass muster
in all states,
including — at last — the big California and New York markets.
Volkswagen says it will be the
first to market, with Jetta sedans and wagons arriving in August. Mercedes
will follow in October
with diesel versions of its GL-, ML- and R-Class sport crossover utilities.
BMW is preparing a mighty twin-turbo 6-cylinder diesel
for sale this fall in the 335d sedan and X5 35d sport wagon.
Audi’s Q7 3.0 TDI utility wagon
goes on sale early next year. That automaker has been vividly demonstrating
modern diesel’s
one-two punch by dominating recent runnings of the 24 Hours of Le Mans with
its R10 racers, which are not only fast, but are the quietest, cleanest and
most fuel-efficient cars in the field.
The new diesel disciples are
not just the usual German suspects. Three Japanese companies — Honda, Nissan
and Subaru
— are ramping up the technology. Long known for efficient gasoline engines,
Honda will offer its first American diesel next year,
as an option on the Acura TSX sedan. A similar diesel Honda from Europe that
I recently tested achieved a wallet-friendly 53 m.p.g.
on the highway.
Honda also plans to offer a diesel
V-6 around 2010 that may find its way into the Acura TL sedan, the Acura
MDX utility or the
Honda Odyssey minivan.
Nissan will install a Renault-designed
diesel in its Maxima sedan for 2010; Subaru will counter with a diesel the
same year,
probably in a Legacy sedan or Outback wagon. A Jeep Grand Cherokee diesel
arrives in 2009, and General Motors, Ford
and Dodge all plan 50-state diesel versions of their light-duty pickup trucks
in 2009 or 2010.
The situation seems to defy the
conventional wisdom that saw diesel cars heading to history’s scrapyard.
As late as 1982, Mercedes relied on diesels for 80 percent of its American
sales.
But aside from their strong presence in heavy-duty trucks, diesels have been
relegated to a small but loyal fringe.
The diesel revival takes its
cues from Europe, where the engines power everything from tiny microcars to
luxurious autobahn
cruisers. Strikingly, hybrids have grabbed less than 1 percent of the European
market. Yet automakers acknowledge that mending
diesel’s foul reputation in the United States remains an enormous challenge.
Johan de Nysschen, executive
vice president at Audi of America, estimates that diesels might eventually
account for 15 percent
of Audis sold here. But first, he said, Americans must learn that modern
diesels are not only clean and fun to drive, but more
efficient than hybrids for many consumers.
“In stop-and-go city driving
like Manhattan, the hybrid is a good solution,” Mr. de Nysschen said at the
New York auto show this
spring. “But we need to convey the message that hybrids are not the definitive
solution.”
Under the hood, there is little
to distinguish diesel engines from those that burn gasoline. Both use pistons,
valves and electronic
fuel injection, but the differences go beyond the form of petroleum that
goes in the tank. Today’s gasoline engines ignite their fuel
with a high-voltage spark; diesels, also known as compression-ignition engines,
light the fire with the heat generated by squeezing
the air in the cylinders to a far greater degree. This is one of their main
advantages: a compression ratio of nearly 20:1, compared
with a maximum of about 12:1 for gasoline. This means that diesel engines
extract more power from their fuel.
The compression of a gasoline
engine can’t simply be cranked up higher — the gasoline would burn erratically.
Diesel fuel, a petroleum distillate, will tolerate those high cylinder pressures.
Another reason diesels get better
mileage: the fuel contains 12 percent more energy a gallon.
Largely because they burn less
fuel, the engines produce up to a third less carbon dioxide than gasoline
models — compelling
some environmentalists to reverse their longstanding opposition. Diesel’s
drawback had been high levels of smog-forming nitrogen
oxides and carcinogenic soot.
The greening of diesel involves
the new ultra-low-sulfur fuel, cleaner-burning engines and a suite of emissions
equipment.
Filters trap sooty particulates while catalysts use ammonia to convert nitrogen
oxides into harmless nitrogen and water in the
exhaust.
“There’s a little chemical processing
plant in there, and some pretty amazing chemistry,” said Thomas Hinman, vice
president for
diesel technologies at Corning, a leading supplier of cellular ceramic filters
for diesel engines.
For many models, including those
from BMW, Mercedes and Audi, there is a catch: their S.U.V.’s will carry six-
to eight-gallon tanks
of urea, an ammonia-rich solution injected into the exhaust to neutralize
smog-forming pollution.
And to ensure that consumers
don’t let the urea run dry, Mercedes is installing a dashboard alert that
warns consumers when the
urea level drops below one gallon. From there, owners will be on a countdown
until the tank is topped off: the cars will start just 20
more times before they cannot be operated. That countdown is a concession
to federal regulators, who demanded technical
assurances that these groundbreaking systems would work continuously to keep
emissions below legal levels.
The smaller 4-cylinder VW and
Honda diesels, in contrast, meet 50-state standards without requiring urea
tanks that would
have to be replenished every 12,000 miles or so.
Yet as automakers dress up diesel
for its coming-out party, one unexpected development is threatening to spoil
it. For decades,
diesel fuel cost less than gasoline, amplifying the advantage of its higher
mileage. But over the last year, diesel has soared to a
record average of $4.33 a gallon nationwide, compared with $3.72 for regular
gasoline.
George Peterson, vice president
of the AutoPacific consulting firm, said that diesel cars traditionally offset
their higher prices
through both fuel savings and higher resale value. But higher-price diesel
fuel puts both those financial incentives at risk.
“Given the price of diesel, you
can’t get the cars to pay you back, so it doesn’t make as much sense,” he
said.
While diesel currently costs
16 percent more than gasoline, that premium is more than offset by mileage
gains of 25 to 40 percent.
Consumers would still save money with a diesel car, and they would fill it
less frequently.
The Mercedes E320 diesel sedan,
for example, can cover roughly 700 highway miles on a tank.
Clean-diesel models may also become eligible for US federal tax credits of
up to $3,400.
Consumers will also pay more
for diesel technology, with manufacturers estimating that diesel engines and
emissions gear
add from $1,500 to $3,500 to their costs for each car. Mercedes is charging
only $1,000 extra for its diesel models, compared
with the equivalent gasoline versions, though some analysts suggest that
Mercedes is partly subsidizing diesels to win converts.
Steve Keyes, a spokesman for Volkswagen, said the Jetta diesel sedan and
sport wagon would cost less than $2,000 over the
gas versions, a price that he said would cover the additional costs.
Automakers also note major differences
between European and American markets. European nations have long subsidized
diesel by taxing gasoline at higher rates. Additional taxes on large engines
also drove consumers into small but relatively
powerful diesels.
Finally, diesel isn’t as widely
available as gasoline, though 42 percent of service stations nationwide offer
the fuel, according
to the Diesel Technology Forum, a trade group.
Many analysts expect diesels
to blow past hybrids in popularity. J. D. Power & Associates estimates
that diesel will explode
from its 3 percent market share to 11.5 percent by 2015, exceeding hybrids
at 7 percent. Continued high diesel prices could
force an adjustment in that projection.
“People will definitely get sticker
shock at over $4 a gallon,” said Mike Omotoso, the powertrain analyst at
J. D. Power.
“But we see the huge price gap between gasoline and diesel as a relatively
short-term spike.”
And as the industry hedges its
bets on which fuels and technologies — including gas-electric hybrids, diesels,
plug-in hybrids
and ethanol — will catch on, some automakers are publicly at odds over diesel’s
chances.
General Motors’ advanced propulsion
strategy is to develop a full range of alternatives to gasoline, including
hybrids, ethanol,
hydrogen and its Chevrolet Volt plug-in electric car. As part of that strategy,
G.M. is developing new diesels, including a 4.5-liter
V-8 that it will offer on 2010 models of the Chevy Silverado and GMC Sierra
pickups.
Yet while GM is already selling
1.3 million diesel models a year worldwide — and is readying a diesel-powered
Cadillac CTS
for Europe — it sees diesel’s American future in pickups and S.U.V.s, not
in affordable cars.
G.M. engineers say diesel can
raise the mileage of a trailer-towing truck by 70 percent, making it a smart
buy.
But, they say, for a gasoline car that already gets 35 m.p.g., diesel’s gains
don’t justify the added costs.
Some automakers prefer to squeeze
higher mileage from gasoline-burning engines without the expense of diesel
engines and
emissions gear. “There’s no question that we can get to the 35 m.p.g. standard
with gasoline,” said John Krafcik, Hyundai’s
vice president for product development.
As technologies vie for supremacy,
the diesel-versus-hybrid debate has been especially fierce. But diesel devotees
don’t have
to be hybrid haters, or vice versa. With petroleum expected to dominate the
automotive landscape for several more decades,
the hybrids and diesels that burn it are central technologies in the transition
to alternative fuels and the drive against rumoured
global warming.
As if to prove the point, some
automakers are marrying diesel and hybrid for the best of both worlds. Mercedes
has shown a
diesel-hybrid prototype of its big S-Class sedan that the company estimates
would achieve 44 m.p.g. VW has shown a 69 m.p.g.
diesel-hybrid Golf, though Mr. Keyes said the technology was years away from
production.
Johannes-Joerg Rueger, vice president
for diesel engineering at Robert Bosch, a major manufacturer of diesel systems,
said:
“If you’re looking at the carbon dioxide and mileage goals that have to be
met, it doesn’t really matter whether it’s diesel or hybrid.
Let the consumer choose.”