IN 1995 Joseph Bower and Clayton
Christensen, two researchers at the Harvard Business School, invented
a new term: “disruptive technology”. This is an innovation that fulfils
the requirements of some, but not most,
consumers better than the incumbent does. That gives it a toehold, which
allows room for improvement and
eventually, dominance. The risk for incumbent firms is that of the proverbial
boiling frog.
They may not know when to switch from old to new until it is too late.
The example Dr Bower and Dr Christensen
used was a nerdy one:
Computer hard-drives. But unbeknown to them a more familiar one was in the
making. The first digital cameras
were coming on sale. These were more expensive than film cameras and had
lower resolution. But they brought
two advantages. A user could look at a picture immediately after he had
taken it. And he could download it onto
his computer and send it to his friends.
Fourteen years on, you would
struggle to buy a new camera that uses film.
Some of the leading camera-makers, such as Panasonic, are firms that had
little interest in photography when
Dr Bower and Dr Christensen published.
And an entire industry, the manufacturing and processing of film, is rapidly
disappearing.
Substitute “car” for “camera”
and you have a story that should concern thoughtful bosses in the motor and
oil industries.
Internal-combustion engines have dominated mechanised road transport for
a century, but the past year or so has
seen the arrival of a dribble of vehicles driven by electric motors. That
these are the products of small, new firms,
or of established non-carmaking companies, supports the Bower-Christensen
thesis.
But next year the big boys, encouraged by legislative pressure to produce
low-emission vehicles, will leap out of the
boiling water and join in.
Their progress towards greenery will be an important theme of the Frankfurt
motor show this month.
Bold claims are being made.
Carlos Ghosn, who leads the Renault-Nissan alliance, thinks 10% of new cars
bought in 2020 will be pure-battery
vehicles. A report by IDTechEx, a research consultancy based in Cambridge,
England, reckons a third of the cars
made in 2025 will be electrically powered in one way or another. If that
trend continues, liquid fuels might become
as obsolete as photographic film.
The technological breakthrough
that led to digital cameras was the charge-coupled device, or CCD.
The equivalent for electric cars is the lithium-ion battery, or Li-ion. Just
as CCDs were used first in specialist applications,
such as television cameras, so Li-ion batteries have been used in laptop
computers and mobile phones.
By 2003, however, their price had dropped to a level where Elon Musk, an
entrepreneur who had helped launch
PayPal, an online payments service, thought that they might be cheap enough
to form the basis of an all-electric sports car.
The “killer app” of this car
would be its acceleration. Unlike internal-combustion engines, electric motors
have full torque,
as pulling-power is called, from zero revs. They are thus predisposed to
go like a bat out of hell without the aid of a gearbox.
Mr Musk’s brainchild is known as the Tesla Roadster (pictured above).
The sports version goes from zero to 100kph (62mph) in 3.7 seconds—not much
slower than a top-line Ferrari.
The desire for acceleration at
any price ($121,000, since you ask) is a niche market, but niche markets are
the
classic way in for a disruptive technology. Tesla’s next vehicle, the Model
S, is a more mainstream family car.
At about $50,000 it will still not be cheap, but it should be cheap enough
to appeal to those who like to think of
themselves as early adopters, but who also have spouses and children to worry
about.
Another reason for the high price
of Tesla’s cars is their range. According to its maker, the Roadster can
travel
almost 400km between charges. The Model S should be able to do even better.
But cheaper electric cars have
to make a trade-off between range, price and convenience. Since batteries
can be recharged only slowly
(the process takes hours, not minutes), a car’s effective range is limited
by the size of its battery.
And batteries are very, very expensive.
A lot of researchers are working
on making them cheaper and faster to charge, of course. In the meantime,
though, there are three approaches to the trade-off, each of which has its
champions.
One is to accept the range limit and design small, thrifty vehicles specialised
for city use.
This has the virtue of simplicity and the vice of inflexibility. The second
is to add a petrol-driven generator known
as a “range extender”. This complicates the mechanics, but provides the driver
with a security blanket, for he knows
he will never be stranded if he can find a petrol station. The third answer
is to keep the car all-battery, but to introduce
a network of battery-exchange stations similar to the existing network of
petrol stations, so that someone who is
running out of juice can pull in, swap over and pull out.
A leading contender in the first
category is Mitsubishi’s i-MiEV, which should go on sale next year.
Its initial price will be ¥4.6m ($49,000), although that is expected
to be cut in half once the car goes on sale outside Japan.
That halving (and potential quartering) of price compared with a Tesla Roadster
is achievable because the i-MiEV’s
battery has only 88 Li-ion cells, rather than the Tesla’s 1,800. It uses
its limited resources well, however.
Its quoted range is 160km. Other electric city cars are expected from firms
such as Fiat and Toyota.
And in November Daimler (which also owns 6% of Tesla) plans to start producing
a Li-ion-powered version of its
Smart Fortwo. In Germany, a full charge will cost about €2 ($2.80) and keep
the vehicle going for around 115km
—although there is room in the car, as the name suggests, for only two people.
City cars are all very well as
runabouts, but for electric vehicles to become widely adopted and displace
fossil fuels
they will have to crack the car market, too. To do that with an all-battery
car will be a tall order, as the price of the
Model S suggests. Most carmakers are taking a more conservative approach
than Tesla’s, and it is here that the
second answer, a battery plus a generator, heaves into view.
In an existing hybrid, such as
the Toyota Prius and the Honda Insight, the wheels can be turned directly
by both the
gasoline engine and the electric motor (and all the energy is supplied
originally as gasoline). Such vehicles are known
as “parallel” hybrids as a result. In the new battery-plus-generator designs,
also known as “series” hybrids, the wheels
are driven only by the electric motor. The gasoline engine is there to create
more electricity, if it is needed, but the
batteries are usually recharged from the mains.
The most talked-about of the
battery-plus-generator models is General Motors’ Chevrolet Volt
(to be sold in Europe as the Ampera). This car, which should be in the showrooms
next year at a price of around
$40,000, has an all-battery range of 65km, after which the range-extender
will kick in. GM reckons 65km is enough
to cover 80% of daily usage in America, and similar figures pertain to other
countries.
Mitsubishi says 90% of drivers in Japan cover less than 40km on weekdays and
80% cover less than 60km at weekends.
Robert Bosch, a German car-parts firm, reckons that in Germany the 90% figure
is less than 80km.
Most of the big carmakers have
series hybrids under development. In some cases the range-extenders could
be
offered as an extra on a battery-powered model, leaving it up to the customer
to decide what sort of range he wants.
Daimler is taking this approach with its BlueZero cars. These five-seater
vehicles will be available in three versions.
A battery-only model will have a range of 200km. Another will offer 100km
of battery-powered range, but will also have
a gasoline generator to extend it. A third will use a hydrogen-powered fuel
cell to generate electricity.
The third answer, though, is
perhaps the most radical. Instead of a gasoline engine, with its widespread
infrastructure
of filling stations providing the security blanket, why not build new infrastructure
to refuel cars with new, fully charged
batteries?
The leading proponent of this
idea is Better Place. This firm, which is based in California, has been scouring
the world
for car markets that are, in its terminology, “islands” and offering to fit
them with networks of car-charging and
battery-swapping stations that will use robots to exchange exhausted batteries
for fully charged ones in seconds.
Better Place defines an island
as a place with an edge that motorists rarely cross, and the first to be picked
by Shai Agassi,
the firm’s founder, was Israel. Though more of the country’s edge is land
than sea, few cars leave by either route.
Israel is now being fitted out with the Better Place infrastructure. Meanwhile,
Nissan is tooling up to start building cars
with batteries of the appropriate dimensions, for sale starting next year,
and Tesla plans to offer swappable batteries
on the Model S.
Other “islands” that Better Place
has signed deals with include Denmark, Hawaii and Australia. The firm also
has a
partnership with Tokyo’s largest taxi operator, Nihon Kotsu, to provide swappable
batteries for a new fleet of electric
taxis which will take to the streets of the Japanese capital. With some 60,000
taxis in Tokyo, this could turn into a
huge market.
Besides providing drivers with
secure refuelling, the Better Place approach has a second advantage.
Separating ownership of the battery from ownership of the car changes the
economics of electric vehicles.
If you rent the battery rather than buying it, that becomes a running cost
(like gasoline) and the sticker price of the car
drops accordingly. This might not matter to a sophisticated economist, who
would amortise the battery cost over the
life of the vehicle. Many people, though, are swayed by the number they write
on the cheque that they give to the dealer.
Better Place, indeed, plans to
go further. It will charge for its services (battery and electricity) by
the kilometre travelled.
The cost per kilometre will be lower than for gasoline vehicles, and if you
sign up for enough kilometres a month, it will
throw in the car for nothing.
That is possible in part because
electric cars are efficient. According to Bosch’s calculations, a conventional
internal-combustion-engined car can travel 1.5-2.5km on a kilowatt-hour (kWh)
of energy.
A hybrid with a combined electric and diesel engine would go up to 3.2km.
But a battery-powered car can travel 6.5km.
On top of that, the energy put
into them is cheaper. Owners with garages or driveways can top up at night
using the
domestic supply. The long recharge time will thus not be an issue, and the
electricity will be cheap, off-peak power.
Even if more expensive daytime power is needed (some office and supermarket
car parks are already being fitted
with recharging points, in anticipation of mounting demand), the cost of
such juice is still favourable compared with
gasoline.
Only for garageless owners does
recharging become complicated. They will need street-based electrical infrastructure,
and a lack of this will limit the spread of electric vehicles to start with.
That said, the batteries are expected to get better
quite fast. No one is talking of Moore’s Law—a doubling of capacity every
18 months or so.
But an improvement of about 8% a year into the foreseeable future is on the
cards.
A doubling in a decade, in other words.
Bosch, for example, calculates
that a car fitted with a 40kW motor capable of speeds of up to 120kph would
need
a Li-ion battery with a capacity of 35kWh. Today such a battery might cost
around $17,000. With the technology and
economies of scale Bosch expects to be available in 2015, that could drop
to €8,000-12,000.
As Ford recently pointed out, if the industry were to move towards a common
standard for battery packs, this would
help boost production volumes and so bring prices down even more. Bosch reckons
that for electric cars to become
universally popular, a threefold increase in energy density and a fall of
two-thirds in the price of batteries will be needed.
To that end, it has set up a joint venture with Samsung of South Korea to
develop and produce Li-ion batteries for
automotive use.
Indeed, battery firms, both old
and new, are coming up with innovations that add up to the 8% annual gains.
These involve changes to the lithium chemistry of batteries, their mechanical
properties and the electronics that control them.
Among the newcomers are two American firms, A123 Systems and Boston Power,
both of which are based in Massachusetts.
Some carmakers are forming partnerships
with battery-makers to ensure supplies and gain access to technology.
Others are building their own battery factories. And some are doing both:
Nissan has formed a joint venture with NEC
to produce advanced Li-ion batteries that use a laminated structure to improve
cooling.
The firm is planning to put the
batteries in a new five-seater family car called the Leaf that it intends
to launch late next
year in Japan and America as part of its alliance with Renault. The group
plans to build 200,000 a year, the most
ambitious production target so far for a pure-battery car. The Leaf will
be powered by an 80kW electric motor and
will have a range of at least 160km on a full charge. It can be charged to
80% capacity in 30 minutes with high-powered
quick chargers which Nissan hopes will be installed in gasoline stations
and other public places.
At least one battery-maker, though,
has loftier ambitions than merely supplying carmakers with its wherewithal.
BYD,
a Chinese firm, seems to have Panasonic’s success in the world of cameras
in mind.
Earlier this year it launched the first of what it promises will be a range
of electric cars that will undercut those made by
American and European producers, in part by using a novel material in the
batteries’ electrodes.
It claims this will make those batteries both cheaper than conventional
types, and faster charging. BYD started with
fleet sales in China and plans to begin private sales there later this month
and launch its first vehicle in America next year.
The company is being watched closely, not least by Warren Buffett, a celebrated
American investor who has taken a
10% stake in it.
This will be an interesting experiment.
There is a lot more to an electric car than its battery, of course.
But established car firms that think their know-how in other parts of carmaking
will save them may find themselves in the
same position as those 19th-century carriage-makers who thought a “horseless
carriage” would, literally, be that.
For, once the engine block and the gearbox are gone, the game of car design
changes.
And batterification could bring about other changes, too.
A number of carmakers and component
companies are, for example, looking at getting rid of drive trains, and fitting
electric motors directly into cars’ wheels.
Such systems would be operated electronically, so they would also provide
traction control.
Michelin, in particular, is developing
what it calls the Active Wheel. This gives the firm the ability to provide
a complete
power, braking and suspension package for electric cars. One of the set-ups
on which Michelin is working has two
motors mounted within each wheel. One turns the wheel. The other works an
active-suspension system that dampens
the usual pitching and rolling of a car as it drives along. Besides traction
control, the driver (or the vehicle’s computer)
would be able to select different suspension settings to suit motoring conditions.
One of the first cars to use
Michelin’s four-wheel-drive ActiveWheel set-up is likely to be the Venturi
Volage.
A Li-ion battery gives this a range of around 320km and a top speed of 150kph.
It is designed to accelerate to
100kph in under five seconds, according to Venturi, a specialist carmaker
based in Monaco.
Like the Tesla Roadster, it is not expected to be cheap.
With wheel-mounted motors that
mix motive power, braking and active suspension, more of the things conventionally
fitted to a car become unnecessary. Because a gearbox, clutch, transmission
and differential unit are no longer needed,
and springs and other suspension items will probably go, too, vehicles could
assume all sorts of shapes and sizes.
Without the cost and complexity
of many of the parts hitherto required to make a car, the shape of the automotive
industry
could be transformed as much as cars are. As for the oil companies, if the
visionaries are correct, they risk finding
themselves in the wrong business. Some researchers already have battery materials
they reckon could be recharged
in the time it takes to freshen up and have a snack at a service station.
If they are right, the need for even a range-extender vanishes.
That is still a biggish “if”,
of course. The efficiency of internal-combustion engines is improving, too—
and electric cars have come and gone in the past. But propelling modern transport
by means of serial explosions
in an array of tin-cans does seem an incredibly primitive way of doing things.
The time is ripe for a change.