March 30th 2007.
The term "thermostat" is used for many different
devices.
The one on the wall in your house or apartment
is purely electrical in nature and in this day and
age, is probably also electronic.
The thermostat in your car, by comparison, is
purely mechanical and hidden from sight inside
your engine to regulate
the flow of coolant.
This type of thermostat uses a wax pellet inside
a sealed chamber. The wax is solid at low temperatures
but as the engine heats up the
wax melts and expands. The sealed chamber has
an expansion provision that operates a rod which
opens a valve when the operating temperature is exceeded.
The operating temperature is fixed, but is determined
by the specific composition of the wax, so thermostats
of this type are available to maintain different
temperatures, typically in the range of 70 to
90 °C (160 to 200 °F).
Modern engines run hot, that is, over 80 °C
(180 °F), in order to run more efficiently and
to reduce emissions.
Most thermostats have a small bypass hole to
vent any gas that might get into the system (e.g.,
air introduced during system flushing,
or when changing a radiator). Modern cooling
systems contain a relief valve in the form of a
spring-loaded radiator cap, with a tube
leading to a partially filled expansion reservoir.
Owing to the high temperature, the cooling system
will become pressurized to a
maximum set by the relief valve, usually about
15 psi. The additional pressure increases the boiling
point of the coolant above that
which it would usually be at atmospheric pressure.
This is the same
phenomenon as the fact that a good cup of tea cannot be brewed
at the top of a mountain, because atmospheric
pressure allows water to boil at a much lower temperature.
Which is the opposite effect of applying pressure
to a system.
This device dates back to neolithic times and
I'm sure that racing engines use a completely different
system.
There are plans afoot, for instance, to drive
all engine accessories electrically. The power
steering pump and the water pump, for example.
At that time, a variable speed water pump might
be able to replace the thermostat, but until that
happens, every day you drive, you're relying
on this ancient device to look after your engines'
well being.
If the thermostat fails to close, the outcome
is not so serious. The engine fails to warm up
and the heater produces very little heat.
But continuing to drive with a very low engine
temperature will eventually result in oil sludge
and a drastic increase in fuel consumption
because the engine temperature sensor will force
the control computer to increase fuel flow, thinking
that the engine is cold and needs
a richer mixture. (What used to be called "more
choke" in the days of carburettors).
If a thermostat fails to open, disaster is afoot,
because now the engine will rapidly overheat and
the cylinder head, or heads, will almost
instantly warp, causing the head gaskets to
fail.
Do not EVER try to drive even one mile (Km) with
an overheated engine. Each foot forward that you
drive can cost a lot of money.
As summer approaches and particularly if you
turn on your air conditioner, watch your temperature
gauge closely.
If it begins to show signs of rising more than
usual have it checked right away. The cause could
be a rotten radiator or a defective
water pump, but the prime suspect is always
the thermostat.
If you're using a high grade synthetic engine
lubricant, then you have a better chance of surviving
an attack of the vapours, but not
much and not for long.
Have a happy and cool summer season.