May 26th 2006.

News item of the week:

Here's a list of models targeted by lawsuits against GM over engine coolants and gaskets.
Any of the following vehicles from model years 1995 through 2004, sold with a 3.1, 3.4, 3.8
or 4.3-liter V6 engine and Dex-Cool coolant:

# Chevrolet and GMC S/T Blazer, Jimmy, Sonoma, S10 pickup, GMC Envoy.

# Buick Century, Rendezvous, Riviera, Park Avenue Regal and LeSabre.

# Chevrolet Lumina and Lumina APV, Venture, Malibu, Monte Carlo and Impala.

# Oldsmobile Alero, Bravada, Cutlass, Silhouette, Ninety-Eight, Eighty-Eight and Intrigue.

# Pontiac Trans Sport, Grand Am, Montana, Grand Prix, Aztek and Bonneville.

A federal judge may soon rule whether General Motors Corp. will face a national class action
accusing GM of selling millions of vehicles with a faulty coolant.

The suits stem from GMs' use of Dex-Cool, a coolant it first introduced in its vehicles in 1995
and sold in more than 35 million cars and trucks between 1995 and 2004.
According to GM, 14 federal and state lawsuits seeking class-action status have been filed
against GM over a variety of engine problems linked to Dex-Cool.

Customers have complained of problems ranging from small coolant leaks to complete radiator
and engine failure. Court documents show that GM has received tens of thousands of repair
requests related to Dex-Cool and engine gaskets in the affected models and considered recalls
for some models.

The company has issued several technical bulletins to its dealers about cooling related problems
in the engines, but says it prefers to handle customer complaints on a case-by-case basis.

When GM introduced the orange-coloured Dex-Cool, it said in owners manuals that Dex-Cool
could last up to five years or 100,000 miles without being replaced, and later extended Dex-Cools
life to 150,000 miles. Dex-Cool uses a different set of chemicals to protect engine parts than traditional
green-coloured coolant, which requires more frequent replacement, and GM was the first U.S. auto maker
to use it.

Attorneys for the owners say that clause means GM should repair any DexCool related problems,
even if they crop up outside the engine's typical 3-year or 36,000-mile engine warranty.

GM claims that the owners manual clause was not a warranty, but a service interval. In its court filings,
the automaker says Dex-Cool "has performed without problems in the vast majority of GM vehicles."

Six of the federal lawsuits have been consolidated in a federal court in East St. Louis, Ill. U.S. District
Judge G. Patrick Murphy could rule at any time whether the cases, which have about 100 named plaintiffs,
should be granted class-action status, meaning they could represent millions of former and current GM owners.

Three similar lawsuits has been filed in Canada, while a state lawsuit in Missouri has already won class-action
status, a decision GM is appealing.

The troubles blamed on Dex-Cool range from leaking coolant to blown engines, and often include failed intake
manifold gaskets, pieces that rest between the engine block and the air intake to prevent coolant and oil from leaking.
Replacing a gasket usually runs about $700, but a bad gasket can cause enough damage that the engine has to be replaced.

Mixing Dex-Cool with another coolant can cause other problems, and GM doesn't recommend using other coolants in
Dex-Cool engines, although some mechanics do swap coolants.

Many of the complaints say the problems appear to begin around 60,000 miles, well beyond the engines warranty
but sooner than many customers believe they should have problems with their cooling systems.
A few have been reported as early as 20,000 miles.


What has been our experience?

The lawsuit is right on the button.

We have had to spend  hours disassembling engines and spooning out the dreaded yellow Jell-O.
(Actually it's orange in colour, but orange doesn't rhyme).

Why did GM ever do this in the first place? In order to boast, along with platinum spark plugs and long life air filters
that their vehicles didn't need a tune up for 100,000 miles (160,000 Km).

Of course, all they're really doing is going for a quick sale and the hope that nothing goes wrong before the warranty expires.
But this one has come back to bite them.

There isn't and never was anything wrong with good old green Prestone, except that  the cooling system needs a good
flushing every 3 years or so.

($69.95, compared with $500 to clear out the Jello-O, assuming the engine isn't shot).

Not so much because the anti-freeze is no longer anti, but because the other additives that protect the inherently porous
aluminium castings can no longer seal everything completely as they're supposed to do.

According to what I hear, the Jell-O reacts very strongly with any extraneous material, including chlorine.

Of course, chlorine is found in most tap waters so, the instant you mix up a batch of  DexCool and tap water, you are on
your way to overheating problems.

We keep DexCool on the shelf to service GM cars and we use distilled water as the mixer.

However, there is absolutely no reason why a GM vehicle cannot be converted to the use of Prestone, or another green
equivalent, providing the whole cooling system is machine flushed.

Don't try to do this yourself, you will probably leave residual Jell-O in the system and you'll have defeated the whole purpose
of the flush.

If it were my GM vehicle, I'd flush the DexCool out of it as soon as possible and forget "100,000 miles of no-maintenance - (LOL)".